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China Custom High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes comer gearbox

Product Description

Product Features

* Compact structure, integration of alloy aluminum body to ensure the maximum rigidity and corrosion resistance, and easy to assemble with multiple precision machined surface.
* The use of top-level spiral bevel gear, with optimization design, the contact tooth surface of uniform load, allowable hith torque output.
* Gear is made of high strength alloy steel carburizing, grinding precision.
* The design of multiple alloy steel output and input shaft applies to various industrial requirements.
* The simplified structure design with high torque and low backlash applies to applications of precision servo.
* Easy mount, with maintenance-free, no need to replace the grease and long service life.
* Application in Precision Rotary Axis Drives, Travel Gantry and Columns, Material Handling Axis Drives, Industrial Areas in Automation, Aerospace, and Machine Tool and Robotics.

Product Description

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Series: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
* JAC-L Series: Shaft Input Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
* Gear Ratios: Spiral bevel gear set of high precision grinding can achieve from 1:1 to 6:1 as standard.
* Stage: 1 stage (1:1 to 6:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Speed (rpm): From 2500RPM to 3500RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 8 arcmin. 
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N. 
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N. 
* Max. Radial Force (N) Of Input Shaft: From 700N to 7800N. 
* Max. Axial Force (N) Of Input Shaft: From 350N to 3900N. 
* Low Noise Level (dB): From 71dB to 82dB. 
* High Efficiency (%): 98%.
* Average Life Span (hr): 20000 hours.
* Lubrication: Synthetic lubrication grease
* Mass Moments of Inertia (kg/cm2): From 0.43 kg/cm2 to 195.4 kg/cm2.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Series: Motor Flange Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
* JAC-FH Series: Motor Flange Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
* JAC-FL Series: Motor Flange Input Configuration, and CHINAMFG Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
* Gear Ratios: Spiral bevel gear set of high precision grinding can achieve from 1:1 to 100:1 as standard, custom-made max. 400:1 ratio.
* Stage: 1 stage (1:1 to 6:1), 2 stage (8:1 to 30:1), 3 stage (32:1 to 100:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Speed (rpm): From 2000RPM to 5000RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 15 arcmin. 
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N. 
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N. 
* Low Noise Level (dB): From 71dB to 82dB. 
* High Efficiency (%): From 94% to 98%.
* Average Life Span (hr): 20000 hours.
* Mass Moments of Inertia (kg/cm2): From 0.15 kg/cm2 to 195.4 kg/cm2.

Product Parameters

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes

Product Dimensions

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Series: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes

* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-L Series: Shaft Input Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Series: Motor Flange Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FH Series:
 Motor Flange Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FL Series: Motor Flange Input Configuration, and CHINAMFG Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Right-Angle, 90 Degree
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: 1-Stage, 2-Stage, 3-Stage
Customization:
Available

|

Customized Request

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Customization of Servo Gearboxes for Specific Industrial Needs

Servo gearboxes can indeed be customized to meet specific industrial requirements. Manufacturers offer customization options to ensure that the servo gearboxes are optimized for the intended applications:

1. Gear Ratio Selection: Depending on the desired speed and torque output, manufacturers can provide various gear ratios to achieve the required motion characteristics.

2. Torque and Speed Ratings: Servo gearboxes can be tailored to handle different torque and speed demands, ensuring that they can efficiently operate within the specified parameters of the application.

3. Mounting Configurations: Manufacturers offer various mounting options, such as flange mounts or shaft mounts, to suit the mechanical layout of the machinery.

4. Output Shaft Configuration: Custom output shaft configurations, such as different diameters or keyway options, can be provided based on the integration requirements.

5. Environmental Considerations: For applications with specific environmental conditions, such as high humidity or extreme temperatures, servo gearboxes can be designed with protective features or special coatings.

6. Lubrication and Sealing: Custom lubrication options and sealing mechanisms can be incorporated to ensure optimal performance and longevity in the given environment.

7. Feedback Devices: Some applications may require specific feedback devices, such as encoders or resolvers, for precise motion control. Manufacturers can integrate these devices into the gearbox design.

8. Noise Reduction: Customized designs can include features that reduce noise and vibration, which is crucial in noise-sensitive applications.

9. Compact Designs: Manufacturers can work on compact designs to accommodate space constraints in the machinery.

10. Integration with Motors: Customized servo gearboxes can be designed to seamlessly integrate with specific types of motors, ensuring efficient power transmission.

By offering customization options, manufacturers enable industries to obtain servo gearboxes that perfectly align with their unique industrial needs, ultimately enhancing performance, precision, and overall system efficiency.

servo gearbox

Contribution to High Accuracy and Repeatability

Servo gearboxes play a crucial role in achieving high accuracy and repeatability in motion control systems:

Precise Positioning: Servo gearboxes are designed to deliver precise angular displacement, allowing machines to accurately reach specific positions and orientations. This accuracy is vital in applications like robotic arms, CNC machines, and medical devices.

Low Backlash: Servo gearboxes are engineered to minimize backlash, which is the amount of play or lost motion between gear teeth. Low backlash ensures that any change in input direction is immediately translated into an accurate output movement, reducing errors and deviations.

High Torque Transmission: Servo gearboxes are capable of transmitting high torque with minimal energy loss. This enables precise control of rotational forces, ensuring that the output movement corresponds precisely to the input command.

Dynamic Response: Servo gearboxes exhibit rapid and accurate response to input signals. This responsiveness is crucial for applications requiring quick changes in motion, such as industrial robots, where rapid and precise movement is necessary for tasks like pick-and-place operations.

Feedback Systems: Servo systems often incorporate feedback devices like encoders and resolvers. These devices provide real-time information about the actual position, speed, and direction of the output shaft. The feedback data allows the servo controller to make continuous adjustments, resulting in accurate positioning and motion control.

Closed-Loop Control: Many servo systems operate in a closed-loop control configuration. In this setup, the controller continuously compares the desired position with the actual position using feedback data and makes corrections as needed. This closed-loop approach ensures that any errors or disturbances are quickly corrected, maintaining accuracy over time.

High-Resolution Encoders: Servo gearboxes often use high-resolution encoders that provide fine position feedback, enabling precise control of movements down to fractions of a degree. This level of resolution contributes to high accuracy in positioning.

Overall, servo gearboxes contribute to achieving high accuracy and repeatability by combining precision design, low backlash, responsive control, and feedback mechanisms. These characteristics make them essential components in applications where precise and repeatable motion is required.

China Custom High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes   comer gearbox	China Custom High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes   comer gearbox
editor by CX 2024-01-25