Tag Archives: planetary gear

China factory Desboer Precision Helical Gear Planetary Gearbox ND 047A Series Double-P2 for Servo Motor with Good quality

Product Description

Product Description

The ND047A series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND047A Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number Double segment
Ratio i 16 20 25 35 40 50 70 100
Rated output torque Nm 18 18 20 18 18 20 18 13
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 5000
Max input speed Rpm 10000
Ultraprecise backlash arcmin /
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 7
Max.bending moment Nm 42.5
Max.axial force N 990
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥97%
Weight kg 1
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤56
Rotary inertia Kg·cm² 0.03

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

|

Customized Request

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Disadvantages and Limitations of Using Servo Gear Systems

Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:

1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.

2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.

3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.

4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system’s performance and accuracy.

5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.

6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.

7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.

8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.

While servo gear systems provide exceptional precision and control, it’s important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.

servo gearbox

Variations in Servo Gearbox Designs

Servo gearboxes come in various designs to meet different torque and speed requirements:

In-Line: In-line servo gearboxes have the input and output shafts aligned in a straight line. These gearboxes are compact and well-suited for applications where space is limited. They can handle a range of torque and speed requirements, making them versatile for various motion control tasks.

Right-Angle: Right-angle servo gearboxes have the input and output shafts oriented at a 90-degree angle. These gearboxes are used when the input and output directions need to change direction, such as in applications with limited space or when the motion needs to be redirected.

Planetary: Planetary servo gearboxes use a planetary gear arrangement to achieve high torque density and compactness. They are suitable for applications requiring high torque transmission with minimal backlash. Planetary gearboxes are commonly used in robotics, CNC machines, and industrial automation.

Harmonic Drive: Harmonic drive servo gearboxes utilize a flexible spline and a wave generator to achieve high gear reduction ratios while maintaining compact size. They offer exceptional accuracy and are often used in applications requiring precise positioning, such as telescope mounts and semiconductor manufacturing equipment.

Helical: Helical servo gearboxes use helical gear teeth to achieve smooth and quiet operation. They are well-suited for applications that require low noise levels and high efficiency. Helical gearboxes are used in various industries, including packaging, printing, and medical devices.

Custom Designs: Some servo gearboxes are custom-designed to meet specific requirements of unique applications. These designs may involve modifications in gear ratios, housing materials, and sealing to ensure optimal performance in specialized tasks.

The choice of servo gearbox design depends on factors such as the required torque, speed, space constraints, efficiency, and precision. Manufacturers offer a range of options to cater to the diverse needs of motion control systems in different industries.

China factory Desboer Precision Helical Gear Planetary Gearbox ND 047A Series Double-P2 for Servo Motor   with Good quality China factory Desboer Precision Helical Gear Planetary Gearbox ND 047A Series Double-P2 for Servo Motor   with Good quality
editor by CX 2024-04-16

China Professional Desboer Servo-Use High Precision High Torque Low Backlash Helical Gear Double Stage Ne 120 P2 Planetary Gearbox with Great quality

Product Description

Product Description

NE series planetary reducer output end is a round body. Its internal structure mainly adopts the sun gear input shaft one-piece design, and output one-piece structure design. Use high-strength specialized bearings to make the product with high load, high precision, and low noise. NE070 series focuses on the uses of automation equipment, various types of packaging, printing, lithium-ion, LCD, robots, palletizers, woodworking, doors and windows, and other industry sectors.
 

Product Name: High Precision Planetary Gearbox
Product Series: NE070 Series
Features:High precision,high load,l ow noise
Product Description:
Integrated design concept with high-strength bearings ensures the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

Advantages:

High Precision
High load
Low noise

Detailed Photos

 

Product Parameters

Segment number Double segment
Ratio i 15 20 25 30 35 40 45 50 60 70 80 90 100
Rated output torque Nm 190 270 310 290 280 240 210 310 290 280 240 210 210
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤3
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 25
Max.bending moment Nm 6100
Max.axial force N 3350
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥94%
Weight kg 8.7
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤63
Rotary inertia Kg·cm² 0.47 0.44

Applicable Industries

 

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

|

Customized Request

servo gearbox

The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems

Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:

1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.

2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.

3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.

4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.

5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.

6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.

7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.

8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.

Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.

servo gearbox

Disadvantages and Limitations of Using Servo Gear Systems

Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:

1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.

2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.

3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.

4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system’s performance and accuracy.

5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.

6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.

7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.

8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.

While servo gear systems provide exceptional precision and control, it’s important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.

servo gearbox

Role of Servo Gearbox in Robotics and Automation

Servo gearboxes play a crucial role in enhancing the performance and precision of robotics and automation systems:

1. Precision Motion Control: In robotics and automation, precise control of movement is essential. Servo gearboxes provide accurate speed and position control, allowing robots to perform intricate tasks with high accuracy.

2. Efficient Power Transmission: Servo gearboxes efficiently transmit power from the motor to the robotic components, ensuring minimal energy loss and optimizing the overall system efficiency.

3. Dynamic Performance: Robots often require quick changes in direction, speed, and acceleration. Servo gearboxes excel in dynamic performance, enabling rapid adjustments and smooth motion changes.

4. Reducing Backlash: Backlash in gear systems can lead to imprecise movements. Servo gearboxes are designed to minimize backlash, resulting in accurate positioning and reduced lost motion.

5. Compact Design: Many robotic applications require compact and lightweight components. Servo gearboxes offer a high torque-to-size ratio, allowing robots to generate significant power while maintaining a small footprint.

6. Smooth and Silent Operation: The low backlash and precise gearing of servo gearboxes contribute to smooth and quiet operation, which is crucial in environments where noise and vibration can affect performance.

7. Feedback Integration: Servo gearboxes can integrate with various feedback devices, such as encoders, resolvers, and sensors, to provide accurate position and speed information to the control system.

8. Reliable and Repeatable Performance: The consistent and repeatable performance of servo gearboxes ensures that robots can execute tasks accurately and reliably over time.

9. Customization: Servo gearboxes can be customized to meet the specific requirements of different robotic applications, including factors like gear ratios, mounting options, and feedback compatibility.

10. Versatility: From industrial assembly lines to medical robotics, servo gearboxes find applications in a wide range of industries, contributing to improved automation and efficiency.

In summary, the role of a servo gearbox in robotics and automation is to provide the precise and efficient motion control necessary for robots to perform tasks with accuracy, speed, and reliability.

China Professional Desboer Servo-Use High Precision High Torque Low Backlash Helical Gear Double Stage Ne 120 P2 Planetary Gearbox   with Great quality China Professional Desboer Servo-Use High Precision High Torque Low Backlash Helical Gear Double Stage Ne 120 P2 Planetary Gearbox   with Great quality
editor by CX 2024-04-15

China OEM ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping with Hot selling

Product Description

Model Selection

      ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

Type Of RV Reducer

Application Of RV Reeducer

         Precision Cycloidal Gearbox is widely used in industrial machinery fields such as machine tool, robot arm, industrial robot, die-casting feeding machine, manipulator for punching machine, AGV driver, bottle-making machine, UV Printer and etc.

Other Products

Company Profile

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Customization:
Available

|

Customized Request

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor’s output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system’s ability to maintain precise positioning.

Servo gearboxes’ ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China OEM ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   with Hot selling		China OEM ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   with Hot selling
editor by CX 2024-04-13

China Best Sales Desboer High Precision Helical Gear Planetary Gearbox Nhk 180 Series Single-Stage-P1 Planetary Gearbox for Servo Motor cvt gearbox

Product Description

Product Description

The NHK series is an economic version with a round body design, an integrated sun gear motor shaft design, and high-strength deep groove ball bearings. Mainly used in injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.

 

Applicable industries:
Injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.

Product Name: High Precision Planetary Gedarbox
Product Series:NHK Series
Features:High precision,low noise,light weight
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

Advantages:

High precision

Low noise

Light-weight

Detailed Photos

 

Product Parameters

Frame  Model Ratio Nominal Maximum Emergency Nominal Maximum Permitted Permitted axial load Maximum Maximum Weight Moment Moment Moment Moment
size output torque output torque stop torque input speed input speed radial load radial load axial load of inertia(≤Φ28) of inertia(≤Φ38) of inertia(≤Φ48) of inertia(≤Φ65)
  [Nm] [Nm] [Nm] [rpm] [rpm] [N] [N] [N] [N] [KG] [kgcm²] [kgcm²] [kgcm²] [kgcm²]
180 single 3 500 970 2200 1500 3000 5600 4300 15000 14000 36 44 66 130
4 750 1400 2750 1500 3000 6200 4900 15000 14000 28 50 110
5 750 1400 2750 1500 3000 6700 5400 15000 14000 22 44 100
6 750 1400 2750 1500 3000 7100 5800 15000 14000 18 41 100
7 750 1400 2750 1500 3000 7400 6300 15000 14000 16 38 99
8 750 1400 2750 1500 3000 7800 6600 15000 14000 15 37 97
9 500 970 2200 1500 3000 8100 7000 15000 14000 14 36 97
10 500 970 2200 1500 3000 8400 7300 15000 14000 14 36 96

Applicable Industries

 

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Single-Step
Customization:
Available

|

Customized Request

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Precision of Gear Tooth Profiles in Servo Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in servo gearboxes:

1. Advanced Manufacturing Processes: Manufacturers use advanced machining techniques such as CNC (Computer Numerical Control) machining and grinding to achieve high precision in gear tooth profiles. These processes allow for accurate shaping and finishing of the gear teeth.

2. Quality Materials: High-quality materials with consistent properties are selected for manufacturing gear components. This ensures uniformity in the gear teeth and minimizes variations that could affect precision.

3. Tight Tolerances: Manufacturers set tight tolerances for gear tooth dimensions, including pitch, profile, and helix angle. This helps to maintain precise engagement between gear teeth, reducing backlash and ensuring accurate motion control.

4. Quality Control: Rigorous quality control measures are implemented at various stages of the manufacturing process. This includes inspections, measurements, and tests to verify that gear tooth profiles meet the required specifications.

5. CNC Gear Inspection: Manufacturers use CNC gear inspection machines that can measure and analyze gear tooth profiles with high accuracy. These machines generate detailed reports about tooth geometry, ensuring compliance with design specifications.

6. Computer-Aided Design (CAD) and Simulation: Manufacturers use CAD software to design gear tooth profiles with precision. Simulation tools analyze how different factors, such as material properties and manufacturing processes, affect the final gear tooth shape.

7. Profile Corrections: In some cases, manufacturers apply profile corrections to optimize gear tooth profiles. These corrections compensate for any deviations that may occur during the manufacturing process.

8. Feedback from Application: Manufacturers often collaborate closely with end-users to gather feedback on the performance of gearboxes in real-world applications. This feedback helps refine the manufacturing process and improve the precision of gear tooth profiles.

The combination of advanced manufacturing techniques, strict quality control, and continuous improvement processes ensures that servo gearboxes maintain the precision required for accurate motion control in various applications.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor’s rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor’s rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox’s durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China Best Sales Desboer High Precision Helical Gear Planetary Gearbox Nhk 180 Series Single-Stage-P1 Planetary Gearbox for Servo Motor   cvt gearbox	China Best Sales Desboer High Precision Helical Gear Planetary Gearbox Nhk 180 Series Single-Stage-P1 Planetary Gearbox for Servo Motor   cvt gearbox
editor by CX 2024-04-11

China Good quality Xb Bwd/Xwd CZPT Transmission Gear Boxes Servo Motor CZPT Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox gearbox design

Product Description

Xb Bwd/Xwd CHINAMFG Transmission Gear Boxes Servo Motor CHINAMFG Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox

 

 

Characteristic:
–High speed ratio and high efficiency single-stage transmission can achieve a deceleration ratio of 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
–Because planetary transmission principle is adopted, the input shaft and output shaft are on the same axis line, so that the machine model can get the smallest possible size.
–The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts makes the vibration and voice limited to a minimum.
–Reliable use and long service life because the main parts are made of high carbon chromium steel, high strength is obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is long.

 

Please click here for more types!
 

 

Our Services

With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.

Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs. 

These features enable a reliable and safe service life of over 200 000 operational hours. 

Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.

 

Related Products

 

For more reducers and mechanical accessories, please click here to view

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

  • Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
  • CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
  • Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
  • Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
  • Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
  • Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
  • Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
  • Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
  • Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
  • Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.

servo gearbox

Contribution to High Accuracy and Repeatability

Servo gearboxes play a crucial role in achieving high accuracy and repeatability in motion control systems:

Precise Positioning: Servo gearboxes are designed to deliver precise angular displacement, allowing machines to accurately reach specific positions and orientations. This accuracy is vital in applications like robotic arms, CNC machines, and medical devices.

Low Backlash: Servo gearboxes are engineered to minimize backlash, which is the amount of play or lost motion between gear teeth. Low backlash ensures that any change in input direction is immediately translated into an accurate output movement, reducing errors and deviations.

High Torque Transmission: Servo gearboxes are capable of transmitting high torque with minimal energy loss. This enables precise control of rotational forces, ensuring that the output movement corresponds precisely to the input command.

Dynamic Response: Servo gearboxes exhibit rapid and accurate response to input signals. This responsiveness is crucial for applications requiring quick changes in motion, such as industrial robots, where rapid and precise movement is necessary for tasks like pick-and-place operations.

Feedback Systems: Servo systems often incorporate feedback devices like encoders and resolvers. These devices provide real-time information about the actual position, speed, and direction of the output shaft. The feedback data allows the servo controller to make continuous adjustments, resulting in accurate positioning and motion control.

Closed-Loop Control: Many servo systems operate in a closed-loop control configuration. In this setup, the controller continuously compares the desired position with the actual position using feedback data and makes corrections as needed. This closed-loop approach ensures that any errors or disturbances are quickly corrected, maintaining accuracy over time.

High-Resolution Encoders: Servo gearboxes often use high-resolution encoders that provide fine position feedback, enabling precise control of movements down to fractions of a degree. This level of resolution contributes to high accuracy in positioning.

Overall, servo gearboxes contribute to achieving high accuracy and repeatability by combining precision design, low backlash, responsive control, and feedback mechanisms. These characteristics make them essential components in applications where precise and repeatable motion is required.

China Good quality Xb Bwd/Xwd CZPT Transmission Gear Boxes Servo Motor CZPT Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox   gearbox design		China Good quality Xb Bwd/Xwd CZPT Transmission Gear Boxes Servo Motor CZPT Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox   gearbox design
editor by CX 2024-04-10

China supplier ZD 60mm Square Mounting Flange High Precision Helical Gear Planetary Gearbox for Servo Motor gearbox engine

Product Description

ZD 60mm Square Mounting Flange High Precision Helical Gear Planetary Gearbox for Servo Motor

Detailed Photos

Product Parameters

 

Related Gearbox

 

Other Related Products

Click here to find what you are looking for:

Customized Product Service

 

 

Company Profile

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, servo motor
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Helical Gear
Step: One-Two Step
Customization:
Available

|

Customized Request

servo gearbox

Compatibility of Servo Gearbox with a Specific Motor

The compatibility between a servo gearbox and a specific motor depends on several key factors:

1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.

2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.

3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.

4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.

5. Backlash and Stiffness: The gearbox’s backlash (play in the gears) and stiffness characteristics should match the application’s requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.

6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.

7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.

8. Control and Feedback: The control system’s capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.

Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.

servo gearbox

Customization of Servo Gearboxes for Specific Industrial Needs

Servo gearboxes can indeed be customized to meet specific industrial requirements. Manufacturers offer customization options to ensure that the servo gearboxes are optimized for the intended applications:

1. Gear Ratio Selection: Depending on the desired speed and torque output, manufacturers can provide various gear ratios to achieve the required motion characteristics.

2. Torque and Speed Ratings: Servo gearboxes can be tailored to handle different torque and speed demands, ensuring that they can efficiently operate within the specified parameters of the application.

3. Mounting Configurations: Manufacturers offer various mounting options, such as flange mounts or shaft mounts, to suit the mechanical layout of the machinery.

4. Output Shaft Configuration: Custom output shaft configurations, such as different diameters or keyway options, can be provided based on the integration requirements.

5. Environmental Considerations: For applications with specific environmental conditions, such as high humidity or extreme temperatures, servo gearboxes can be designed with protective features or special coatings.

6. Lubrication and Sealing: Custom lubrication options and sealing mechanisms can be incorporated to ensure optimal performance and longevity in the given environment.

7. Feedback Devices: Some applications may require specific feedback devices, such as encoders or resolvers, for precise motion control. Manufacturers can integrate these devices into the gearbox design.

8. Noise Reduction: Customized designs can include features that reduce noise and vibration, which is crucial in noise-sensitive applications.

9. Compact Designs: Manufacturers can work on compact designs to accommodate space constraints in the machinery.

10. Integration with Motors: Customized servo gearboxes can be designed to seamlessly integrate with specific types of motors, ensuring efficient power transmission.

By offering customization options, manufacturers enable industries to obtain servo gearboxes that perfectly align with their unique industrial needs, ultimately enhancing performance, precision, and overall system efficiency.

servo gearbox

Role of Servo Gearbox in Robotics and Automation

Servo gearboxes play a crucial role in enhancing the performance and precision of robotics and automation systems:

1. Precision Motion Control: In robotics and automation, precise control of movement is essential. Servo gearboxes provide accurate speed and position control, allowing robots to perform intricate tasks with high accuracy.

2. Efficient Power Transmission: Servo gearboxes efficiently transmit power from the motor to the robotic components, ensuring minimal energy loss and optimizing the overall system efficiency.

3. Dynamic Performance: Robots often require quick changes in direction, speed, and acceleration. Servo gearboxes excel in dynamic performance, enabling rapid adjustments and smooth motion changes.

4. Reducing Backlash: Backlash in gear systems can lead to imprecise movements. Servo gearboxes are designed to minimize backlash, resulting in accurate positioning and reduced lost motion.

5. Compact Design: Many robotic applications require compact and lightweight components. Servo gearboxes offer a high torque-to-size ratio, allowing robots to generate significant power while maintaining a small footprint.

6. Smooth and Silent Operation: The low backlash and precise gearing of servo gearboxes contribute to smooth and quiet operation, which is crucial in environments where noise and vibration can affect performance.

7. Feedback Integration: Servo gearboxes can integrate with various feedback devices, such as encoders, resolvers, and sensors, to provide accurate position and speed information to the control system.

8. Reliable and Repeatable Performance: The consistent and repeatable performance of servo gearboxes ensures that robots can execute tasks accurately and reliably over time.

9. Customization: Servo gearboxes can be customized to meet the specific requirements of different robotic applications, including factors like gear ratios, mounting options, and feedback compatibility.

10. Versatility: From industrial assembly lines to medical robotics, servo gearboxes find applications in a wide range of industries, contributing to improved automation and efficiency.

In summary, the role of a servo gearbox in robotics and automation is to provide the precise and efficient motion control necessary for robots to perform tasks with accuracy, speed, and reliability.

China supplier ZD 60mm Square Mounting Flange High Precision Helical Gear Planetary Gearbox for Servo Motor   gearbox engineChina supplier ZD 60mm Square Mounting Flange High Precision Helical Gear Planetary Gearbox for Servo Motor   gearbox engine
editor by CX 2024-04-02

China high quality Planetary Reduction Drive Servo Gearbox Single Gear Set Sun Epicyclic Reduction Micro Motor Epicyclic Two Stage Single Precision Bevel Stainless Steel cvt gearbox

Product Description

              Planetary reduction drive servo gearbox single gear set sun epicyclic reduction micro motor epicyclic 2 stage single precision bevel stainless steel

Application of planetary gearbox

Planetary gearboxes are a type of gear reducer that uses a planetary gear train to transmit power. Planetary gear trains are characterized by their compact size, high efficiency, and ability to handle high torque loads. This makes them ideal for a variety of applications, including:

  • Automotive: Planetary gearboxes are used in a variety of automotive applications, such as:
    • Automatic transmissions
    • Differentials
    • Power steering
    • Air conditioning compressors
  • Machine tools: Planetary gearboxes are used in machine tools to provide smooth, quiet operation and to help to extend the life of the machine tools.
  • Robotics: Planetary gearboxes are used in robots because they can provide the high torque and low backlash that is required for precise motion control.
  • Aerospace: Planetary gearboxes are used in aerospace applications because they are lightweight, durable, and can withstand high temperatures.
  • Wind turbines: Planetary gearboxes are used in wind turbines to convert the high-speed rotation of the turbine blades into a lower-speed rotation that can be used to drive a generator.
  • Other applications: Planetary gearboxes are also used in a variety of other applications, including:
    • Cameras
    • Printers
    • Scanners
    • Medical equipment
    • Food processing equipment

Here are some of the advantages of using planetary gearboxes:

  • Compact size: Planetary gearboxes are typically smaller and lighter than other types of gear reducers, making them ideal for use in applications where space is limited.
  • High efficiency: Planetary gearboxes are very efficient, typically achieving efficiencies of 95% or more.
  • Low noise: Planetary gearboxes operate very quietly, making them ideal for use in applications where noise is a concern.
  • Long life: Planetary gears are very durable and can last for many years under normal operating conditions.
  • Ability to handle high torque loads: Planetary gearboxes can handle high torque loads, making them ideal for use in applications where high power is required.

Planetary gearboxes are a versatile type of gear reducer that can be used in a variety of applications. They offer a number of advantages over other types of gear reducers, including compact size, high efficiency, low noise, long life, and ability to handle high torque loads.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

servo gearbox

High-Speed Applications and Accuracy in Servo Gearboxes

Servo gearboxes can indeed be used in high-speed applications without compromising accuracy, thanks to their design features:

1. Precision Engineering: Servo gearboxes are engineered with high precision, which allows them to maintain accurate motion control even at high speeds.

2. Reduced Backlash: Many servo gearbox designs incorporate mechanisms to minimize backlash, which is the lost motion between input and output. This feature enhances accuracy even in high-speed scenarios.

3. Advanced Bearings: High-quality bearings used in servo gearboxes reduce friction and contribute to maintaining accuracy and efficiency at high speeds.

4. Rigid Construction: The rigid construction of servo gearboxes minimizes flexing or deformation under high-speed loads, ensuring that the intended motion is accurately transmitted.

5. Dynamic Balancing: Some servo gearboxes are dynamically balanced to minimize vibrations that could affect accuracy during high-speed operation.

6. Lubrication: Proper lubrication practices play a vital role. The right lubricant minimizes friction, heat, and wear, ensuring accuracy even at high speeds.

7. Feedback Systems: High-speed applications often use feedback systems, such as encoders, to constantly monitor and adjust the positioning. This further enhances accuracy.

8. Advanced Control Algorithms: The combination of accurate gearboxes and advanced control algorithms ensures precise motion profiles even at high speeds.

Overall, servo gearboxes are designed to excel in accuracy, precision, and efficiency, making them suitable for high-speed applications where maintaining accuracy is crucial.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor’s rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor’s rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox’s durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China high quality Planetary Reduction Drive Servo Gearbox Single Gear Set Sun Epicyclic Reduction Micro Motor Epicyclic Two Stage Single Precision Bevel Stainless Steel   cvt gearbox	China high quality Planetary Reduction Drive Servo Gearbox Single Gear Set Sun Epicyclic Reduction Micro Motor Epicyclic Two Stage Single Precision Bevel Stainless Steel   cvt gearbox
editor by CX 2024-02-02

China wholesaler Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox sequential gearbox

Product Description

Process:

CNC Machining, turning,milling, lathe machining, boring, grinding, drilling,broaching, stamping,etc…

Surface treatment:

Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting;    

Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; 

Black oxide coating, Polishing etc…

Gerenal Tolerance:(+/-mm)

Gear grade :7Gread (ISO)

Run Out:0.005mm

Roundness:0.001mm

ID/OD Grinding: 0.002

Roughness : Ra 0.05 Rz 0.2

Certification:

IATF 16949, ISO140001

Experience:

16 years of  machining products

Packaging :

Standard: carton with plastic bag protecting

For large quantity: pallet or wooden box as required

Lead time :

In general:30-60days

Term of Payment:

T/T,  L/C

Minimum Order:

Comply with customer’s demand

Delivery way:

Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required

 ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.

We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America and Europe.

Now you may have steady customers, and hope you can keep us in  the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.

Please feel free to send inquiry to us, and our professional sales manager will get back to you ASAP!

FAQ:
Q1: How can I get the samples?
A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost.

Q2: Can we have our marking,Logo or company name to be printed on your products or package?
A: Sure. Your marking,logo,or company name can be put on your products by Laser machine

Q3: How to order?
A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.
1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
2) Delivery time required
3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
4) Forwarder’s contact details if there’s any in China.

Q4: When can you get the price?
We usually quote within 48 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.

Q5: How can you get a sample to check our quality?
After price confirmation, you can require for samples to check our quality.

Q6: What kind of files do we accept for drawing?
A: PDF, CAD,STP,STEP

Q7: What about the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. Generally speaking,it would need about 30-60days to finish the sample.

Q8: What is our terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: as Requiried
Toothed Portion Shape: as Requiried
Material: Stainless Steel
Customization:
Available

|

Customized Request

servo gearbox

Handling Sudden Changes in Direction and Speed with Servo Gearboxes

Servo gearboxes are designed to handle sudden changes in direction and speed effectively, ensuring precise motion control even during dynamic operations. They employ several mechanisms to address these challenges:

1. Acceleration and Deceleration Profiles: Servo systems can be programmed with specific acceleration and deceleration profiles. This means that when a sudden change in speed or direction is commanded, the system can ramp up or down the speed smoothly, reducing the impact of sudden changes on the mechanical components.

2. Closed-Loop Control: Servo systems operate in a closed-loop configuration, where feedback sensors continuously monitor the actual position and speed of the system. When a sudden change is commanded, the controller can make real-time adjustments to ensure the system reaches the desired position accurately and smoothly.

3. Torque Control: Servo gearboxes are designed to provide high torque output even at low speeds. This is crucial for handling sudden changes in direction and speed, as the gearbox can deliver the required torque to quickly accelerate or decelerate the load.

4. Dynamic Response: Servo systems have fast dynamic response capabilities, which means they can quickly adapt to changes in input commands. This responsiveness allows the system to handle sudden changes in direction and speed without sacrificing accuracy or stability.

5. Electronic Damping: Some advanced servo systems incorporate electronic damping mechanisms that can be adjusted based on the application’s requirements. This feature helps dampen vibrations and oscillations that may occur during sudden changes in motion.

6. Overcurrent and Overvoltage Protection: Servo systems are equipped with protection mechanisms that detect excessive currents or voltages. If a sudden change in direction or speed causes abnormal loads or voltages, the system can take corrective actions to prevent damage.

Overall, servo gearboxes excel in handling sudden changes in direction and speed by leveraging their closed-loop control, high torque output, and fast dynamic response capabilities. These features allow them to provide accurate and reliable motion control in dynamic and rapidly changing operating conditions.

servo gearbox

Considerations for Selecting the Right Servo Gearbox for an Application

Choosing the appropriate servo gearbox for a specific application requires careful evaluation of several key factors:

1. Torque and Speed Requirements: Determine the required torque and speed characteristics of the application, ensuring that the chosen servo gearbox can provide the necessary output.

2. Gear Ratio: Calculate the ideal gear ratio based on the desired motion profile, acceleration, and deceleration requirements.

3. Mounting and Integration: Consider the available space and mechanical layout of the machinery to choose a servo gearbox with the appropriate mounting configuration.

4. Motor Compatibility: Ensure that the servo gearbox is compatible with the specific type and size of motor being used for the application.

5. Precision and Accuracy: Evaluate the level of precision required for the application’s motion control. Choose a servo gearbox that can deliver the necessary accuracy and repeatability.

6. Load Distribution: Analyze how the load will be distributed among the gears to prevent excessive wear and ensure optimal performance.

7. Backlash and Compliance: Consider the application’s tolerance for backlash and compliance. Choose a servo gearbox with low backlash if precise positioning is essential.

8. Environmental Conditions: Factor in the environmental conditions of the application, such as temperature, humidity, and exposure to contaminants. Choose a servo gearbox with suitable sealing and protection.

9. Lubrication: Determine the lubrication requirements of the gearbox and select a model that aligns with the application’s maintenance practices.

10. Overload and Shock: Consider potential overload and shock conditions the gearbox may experience. Choose a servo gearbox that can handle sudden changes in load without compromising performance.

11. Feedback Devices: If precise motion control is required, choose a servo gearbox that is compatible with the desired feedback devices, such as encoders or resolvers.

12. Efficiency: Evaluate the efficiency of the servo gearbox to ensure that it contributes to the overall energy efficiency of the system.

13. Service and Support: Select a reputable manufacturer that offers reliable technical support, documentation, and post-purchase services.

14. Budget: Balance the performance requirements of the application with the available budget to make an informed decision.

By carefully considering these factors, engineers and designers can confidently choose the right servo gearbox that meets the specific needs of their application, optimizing performance and productivity.

servo gearbox

Role of Servo Gearbox in Robotics and Automation

Servo gearboxes play a crucial role in enhancing the performance and precision of robotics and automation systems:

1. Precision Motion Control: In robotics and automation, precise control of movement is essential. Servo gearboxes provide accurate speed and position control, allowing robots to perform intricate tasks with high accuracy.

2. Efficient Power Transmission: Servo gearboxes efficiently transmit power from the motor to the robotic components, ensuring minimal energy loss and optimizing the overall system efficiency.

3. Dynamic Performance: Robots often require quick changes in direction, speed, and acceleration. Servo gearboxes excel in dynamic performance, enabling rapid adjustments and smooth motion changes.

4. Reducing Backlash: Backlash in gear systems can lead to imprecise movements. Servo gearboxes are designed to minimize backlash, resulting in accurate positioning and reduced lost motion.

5. Compact Design: Many robotic applications require compact and lightweight components. Servo gearboxes offer a high torque-to-size ratio, allowing robots to generate significant power while maintaining a small footprint.

6. Smooth and Silent Operation: The low backlash and precise gearing of servo gearboxes contribute to smooth and quiet operation, which is crucial in environments where noise and vibration can affect performance.

7. Feedback Integration: Servo gearboxes can integrate with various feedback devices, such as encoders, resolvers, and sensors, to provide accurate position and speed information to the control system.

8. Reliable and Repeatable Performance: The consistent and repeatable performance of servo gearboxes ensures that robots can execute tasks accurately and reliably over time.

9. Customization: Servo gearboxes can be customized to meet the specific requirements of different robotic applications, including factors like gear ratios, mounting options, and feedback compatibility.

10. Versatility: From industrial assembly lines to medical robotics, servo gearboxes find applications in a wide range of industries, contributing to improved automation and efficiency.

In summary, the role of a servo gearbox in robotics and automation is to provide the precise and efficient motion control necessary for robots to perform tasks with accuracy, speed, and reliability.

China wholesaler Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   sequential gearbox	China wholesaler Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   sequential gearbox
editor by CX 2024-01-29

China Hot selling High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox for Servo Motor Steeping Motor manufacturer

Product Description

 

Product name Precision Planetary Reducer
Model No. AB42-AB220
Layout form Planetary structure
Speed ratio 3-512
Output torque 20-1500N.M
Power 50W~30KW
Input speed 0~4000RPM
Output speed 0~1300RPM
Output type Shaft type
Installation  Flange mounting

 

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.

 

Company Profile

 

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

servo gearbox

The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems

Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:

1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.

2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.

3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.

4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.

5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.

6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.

7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.

8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.

Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor’s rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor’s rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox’s durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China Hot selling High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox for Servo Motor Steeping Motor   manufacturer China Hot selling High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox for Servo Motor Steeping Motor   manufacturer
editor by CX 2024-01-26

China Custom High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes comer gearbox

Product Description

Product Features

* Compact structure, integration of alloy aluminum body to ensure the maximum rigidity and corrosion resistance, and easy to assemble with multiple precision machined surface.
* The use of top-level spiral bevel gear, with optimization design, the contact tooth surface of uniform load, allowable hith torque output.
* Gear is made of high strength alloy steel carburizing, grinding precision.
* The design of multiple alloy steel output and input shaft applies to various industrial requirements.
* The simplified structure design with high torque and low backlash applies to applications of precision servo.
* Easy mount, with maintenance-free, no need to replace the grease and long service life.
* Application in Precision Rotary Axis Drives, Travel Gantry and Columns, Material Handling Axis Drives, Industrial Areas in Automation, Aerospace, and Machine Tool and Robotics.

Product Description

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Series: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
* JAC-L Series: Shaft Input Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
* Gear Ratios: Spiral bevel gear set of high precision grinding can achieve from 1:1 to 6:1 as standard.
* Stage: 1 stage (1:1 to 6:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Speed (rpm): From 2500RPM to 3500RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 8 arcmin. 
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N. 
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N. 
* Max. Radial Force (N) Of Input Shaft: From 700N to 7800N. 
* Max. Axial Force (N) Of Input Shaft: From 350N to 3900N. 
* Low Noise Level (dB): From 71dB to 82dB. 
* High Efficiency (%): 98%.
* Average Life Span (hr): 20000 hours.
* Lubrication: Synthetic lubrication grease
* Mass Moments of Inertia (kg/cm2): From 0.43 kg/cm2 to 195.4 kg/cm2.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Series: Motor Flange Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
* JAC-FH Series: Motor Flange Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
* JAC-FL Series: Motor Flange Input Configuration, and CHINAMFG Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
* Gear Ratios: Spiral bevel gear set of high precision grinding can achieve from 1:1 to 100:1 as standard, custom-made max. 400:1 ratio.
* Stage: 1 stage (1:1 to 6:1), 2 stage (8:1 to 30:1), 3 stage (32:1 to 100:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Speed (rpm): From 2000RPM to 5000RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 15 arcmin. 
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N. 
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N. 
* Low Noise Level (dB): From 71dB to 82dB. 
* High Efficiency (%): From 94% to 98%.
* Average Life Span (hr): 20000 hours.
* Mass Moments of Inertia (kg/cm2): From 0.15 kg/cm2 to 195.4 kg/cm2.

Product Parameters

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes

Product Dimensions

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Series: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes

* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.

Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-L Series: Shaft Input Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Series: Motor Flange Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FH Series:
 Motor Flange Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FL Series: Motor Flange Input Configuration, and CHINAMFG Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Right-Angle, 90 Degree
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: 1-Stage, 2-Stage, 3-Stage
Customization:
Available

|

Customized Request

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Customization of Servo Gearboxes for Specific Industrial Needs

Servo gearboxes can indeed be customized to meet specific industrial requirements. Manufacturers offer customization options to ensure that the servo gearboxes are optimized for the intended applications:

1. Gear Ratio Selection: Depending on the desired speed and torque output, manufacturers can provide various gear ratios to achieve the required motion characteristics.

2. Torque and Speed Ratings: Servo gearboxes can be tailored to handle different torque and speed demands, ensuring that they can efficiently operate within the specified parameters of the application.

3. Mounting Configurations: Manufacturers offer various mounting options, such as flange mounts or shaft mounts, to suit the mechanical layout of the machinery.

4. Output Shaft Configuration: Custom output shaft configurations, such as different diameters or keyway options, can be provided based on the integration requirements.

5. Environmental Considerations: For applications with specific environmental conditions, such as high humidity or extreme temperatures, servo gearboxes can be designed with protective features or special coatings.

6. Lubrication and Sealing: Custom lubrication options and sealing mechanisms can be incorporated to ensure optimal performance and longevity in the given environment.

7. Feedback Devices: Some applications may require specific feedback devices, such as encoders or resolvers, for precise motion control. Manufacturers can integrate these devices into the gearbox design.

8. Noise Reduction: Customized designs can include features that reduce noise and vibration, which is crucial in noise-sensitive applications.

9. Compact Designs: Manufacturers can work on compact designs to accommodate space constraints in the machinery.

10. Integration with Motors: Customized servo gearboxes can be designed to seamlessly integrate with specific types of motors, ensuring efficient power transmission.

By offering customization options, manufacturers enable industries to obtain servo gearboxes that perfectly align with their unique industrial needs, ultimately enhancing performance, precision, and overall system efficiency.

servo gearbox

Contribution to High Accuracy and Repeatability

Servo gearboxes play a crucial role in achieving high accuracy and repeatability in motion control systems:

Precise Positioning: Servo gearboxes are designed to deliver precise angular displacement, allowing machines to accurately reach specific positions and orientations. This accuracy is vital in applications like robotic arms, CNC machines, and medical devices.

Low Backlash: Servo gearboxes are engineered to minimize backlash, which is the amount of play or lost motion between gear teeth. Low backlash ensures that any change in input direction is immediately translated into an accurate output movement, reducing errors and deviations.

High Torque Transmission: Servo gearboxes are capable of transmitting high torque with minimal energy loss. This enables precise control of rotational forces, ensuring that the output movement corresponds precisely to the input command.

Dynamic Response: Servo gearboxes exhibit rapid and accurate response to input signals. This responsiveness is crucial for applications requiring quick changes in motion, such as industrial robots, where rapid and precise movement is necessary for tasks like pick-and-place operations.

Feedback Systems: Servo systems often incorporate feedback devices like encoders and resolvers. These devices provide real-time information about the actual position, speed, and direction of the output shaft. The feedback data allows the servo controller to make continuous adjustments, resulting in accurate positioning and motion control.

Closed-Loop Control: Many servo systems operate in a closed-loop control configuration. In this setup, the controller continuously compares the desired position with the actual position using feedback data and makes corrections as needed. This closed-loop approach ensures that any errors or disturbances are quickly corrected, maintaining accuracy over time.

High-Resolution Encoders: Servo gearboxes often use high-resolution encoders that provide fine position feedback, enabling precise control of movements down to fractions of a degree. This level of resolution contributes to high accuracy in positioning.

Overall, servo gearboxes contribute to achieving high accuracy and repeatability by combining precision design, low backlash, responsive control, and feedback mechanisms. These characteristics make them essential components in applications where precise and repeatable motion is required.

China Custom High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes   comer gearbox	China Custom High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes   comer gearbox
editor by CX 2024-01-25