Tag Archives: motor reduction gear

China high quality Servo Reducer Gearbox Speed Reduction for Winch Gear Box Motor Drive High Quality Stainlesssmall Engine China Manufacturer Aluminium Flange Nmrw Worm Reducers gearbox drive shaft

Product Description

      

Servo Reducer Gearbox Speed Reduction for Winch Gear Box Motor Drive High quality stainlessSmall Engine China Manufacturer Aluminium Flange Nmrw Worm Reducers

Servo-Worm Reducers were specifically developed for use with the latest servo motors in applications that demand precise positioning and repeatability.

These reducers are suitable for applications in material handling, automation, machine tool, and robotics.

The light weight modular aluminum housing design allows for easy machine integration, and excellent heat dissipation. A wide variety of input flanges and couplings are available to allow easy mounting of nearly any servo-motor and custom flanges can be accommodated. Output configurations with pinion, hollow bore, or CHINAMFG shaft are available and can be configured for input with motor flange, free input shaft, or both free input shaft and motor flange.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step:
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor’s output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system’s ability to maintain precise positioning.

Servo gearboxes’ ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

  • Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
  • CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
  • Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
  • Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
  • Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
  • Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
  • Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
  • Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
  • Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
  • Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.

servo gearbox

Contribution to High Accuracy and Repeatability

Servo gearboxes play a crucial role in achieving high accuracy and repeatability in motion control systems:

Precise Positioning: Servo gearboxes are designed to deliver precise angular displacement, allowing machines to accurately reach specific positions and orientations. This accuracy is vital in applications like robotic arms, CNC machines, and medical devices.

Low Backlash: Servo gearboxes are engineered to minimize backlash, which is the amount of play or lost motion between gear teeth. Low backlash ensures that any change in input direction is immediately translated into an accurate output movement, reducing errors and deviations.

High Torque Transmission: Servo gearboxes are capable of transmitting high torque with minimal energy loss. This enables precise control of rotational forces, ensuring that the output movement corresponds precisely to the input command.

Dynamic Response: Servo gearboxes exhibit rapid and accurate response to input signals. This responsiveness is crucial for applications requiring quick changes in motion, such as industrial robots, where rapid and precise movement is necessary for tasks like pick-and-place operations.

Feedback Systems: Servo systems often incorporate feedback devices like encoders and resolvers. These devices provide real-time information about the actual position, speed, and direction of the output shaft. The feedback data allows the servo controller to make continuous adjustments, resulting in accurate positioning and motion control.

Closed-Loop Control: Many servo systems operate in a closed-loop control configuration. In this setup, the controller continuously compares the desired position with the actual position using feedback data and makes corrections as needed. This closed-loop approach ensures that any errors or disturbances are quickly corrected, maintaining accuracy over time.

High-Resolution Encoders: Servo gearboxes often use high-resolution encoders that provide fine position feedback, enabling precise control of movements down to fractions of a degree. This level of resolution contributes to high accuracy in positioning.

Overall, servo gearboxes contribute to achieving high accuracy and repeatability by combining precision design, low backlash, responsive control, and feedback mechanisms. These characteristics make them essential components in applications where precise and repeatable motion is required.

China high quality Servo Reducer Gearbox Speed Reduction for Winch Gear Box Motor Drive High Quality Stainlesssmall Engine China Manufacturer Aluminium Flange Nmrw Worm Reducers   gearbox drive shaft	China high quality Servo Reducer Gearbox Speed Reduction for Winch Gear Box Motor Drive High Quality Stainlesssmall Engine China Manufacturer Aluminium Flange Nmrw Worm Reducers   gearbox drive shaft
editor by CX 2024-05-13

China high quality Planetary Reduction Drive Servo Gearbox Single Gear Set Sun Epicyclic Reduction Micro Motor Epicyclic Two Stage Single Precision Bevel Stainless Steel cvt gearbox

Product Description

              Planetary reduction drive servo gearbox single gear set sun epicyclic reduction micro motor epicyclic 2 stage single precision bevel stainless steel

Application of planetary gearbox

Planetary gearboxes are a type of gear reducer that uses a planetary gear train to transmit power. Planetary gear trains are characterized by their compact size, high efficiency, and ability to handle high torque loads. This makes them ideal for a variety of applications, including:

  • Automotive: Planetary gearboxes are used in a variety of automotive applications, such as:
    • Automatic transmissions
    • Differentials
    • Power steering
    • Air conditioning compressors
  • Machine tools: Planetary gearboxes are used in machine tools to provide smooth, quiet operation and to help to extend the life of the machine tools.
  • Robotics: Planetary gearboxes are used in robots because they can provide the high torque and low backlash that is required for precise motion control.
  • Aerospace: Planetary gearboxes are used in aerospace applications because they are lightweight, durable, and can withstand high temperatures.
  • Wind turbines: Planetary gearboxes are used in wind turbines to convert the high-speed rotation of the turbine blades into a lower-speed rotation that can be used to drive a generator.
  • Other applications: Planetary gearboxes are also used in a variety of other applications, including:
    • Cameras
    • Printers
    • Scanners
    • Medical equipment
    • Food processing equipment

Here are some of the advantages of using planetary gearboxes:

  • Compact size: Planetary gearboxes are typically smaller and lighter than other types of gear reducers, making them ideal for use in applications where space is limited.
  • High efficiency: Planetary gearboxes are very efficient, typically achieving efficiencies of 95% or more.
  • Low noise: Planetary gearboxes operate very quietly, making them ideal for use in applications where noise is a concern.
  • Long life: Planetary gears are very durable and can last for many years under normal operating conditions.
  • Ability to handle high torque loads: Planetary gearboxes can handle high torque loads, making them ideal for use in applications where high power is required.

Planetary gearboxes are a versatile type of gear reducer that can be used in a variety of applications. They offer a number of advantages over other types of gear reducers, including compact size, high efficiency, low noise, long life, and ability to handle high torque loads.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

servo gearbox

High-Speed Applications and Accuracy in Servo Gearboxes

Servo gearboxes can indeed be used in high-speed applications without compromising accuracy, thanks to their design features:

1. Precision Engineering: Servo gearboxes are engineered with high precision, which allows them to maintain accurate motion control even at high speeds.

2. Reduced Backlash: Many servo gearbox designs incorporate mechanisms to minimize backlash, which is the lost motion between input and output. This feature enhances accuracy even in high-speed scenarios.

3. Advanced Bearings: High-quality bearings used in servo gearboxes reduce friction and contribute to maintaining accuracy and efficiency at high speeds.

4. Rigid Construction: The rigid construction of servo gearboxes minimizes flexing or deformation under high-speed loads, ensuring that the intended motion is accurately transmitted.

5. Dynamic Balancing: Some servo gearboxes are dynamically balanced to minimize vibrations that could affect accuracy during high-speed operation.

6. Lubrication: Proper lubrication practices play a vital role. The right lubricant minimizes friction, heat, and wear, ensuring accuracy even at high speeds.

7. Feedback Systems: High-speed applications often use feedback systems, such as encoders, to constantly monitor and adjust the positioning. This further enhances accuracy.

8. Advanced Control Algorithms: The combination of accurate gearboxes and advanced control algorithms ensures precise motion profiles even at high speeds.

Overall, servo gearboxes are designed to excel in accuracy, precision, and efficiency, making them suitable for high-speed applications where maintaining accuracy is crucial.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor’s rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor’s rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox’s durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China high quality Planetary Reduction Drive Servo Gearbox Single Gear Set Sun Epicyclic Reduction Micro Motor Epicyclic Two Stage Single Precision Bevel Stainless Steel   cvt gearbox	China high quality Planetary Reduction Drive Servo Gearbox Single Gear Set Sun Epicyclic Reduction Micro Motor Epicyclic Two Stage Single Precision Bevel Stainless Steel   cvt gearbox
editor by CX 2024-02-02

China wholesaler Desboer Factory Custom Helical Ndr 140 Series Gearbox Right Angle Reduction 90 Degree Planetary Gear Box for Servo Motor sequential gearbox

Product Description

Product Description

The NDR140 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR140 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 4 5 7 10 14 20
Rated output torque Nm 530 620 520 420 520 420
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 3000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤2
Precision backlash arcmin ≤4
Standard backlash arcmin ≤6
Torsional rigidity Nm/arcmin 151
Max.bending moment Nm 1300
Max.axial force N 10590
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥95%
Weight kg 21.9
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤70
Rotary inertia Kg·cm² 23.4 21.8

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Single-Step
Customization:
Available

|

Customized Request

servo gearbox

The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems

Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:

1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.

2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.

3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.

4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.

5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.

6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.

7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.

8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.

Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.

servo gearbox

Precision of Gear Tooth Profiles in Servo Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in servo gearboxes:

1. Advanced Manufacturing Processes: Manufacturers use advanced machining techniques such as CNC (Computer Numerical Control) machining and grinding to achieve high precision in gear tooth profiles. These processes allow for accurate shaping and finishing of the gear teeth.

2. Quality Materials: High-quality materials with consistent properties are selected for manufacturing gear components. This ensures uniformity in the gear teeth and minimizes variations that could affect precision.

3. Tight Tolerances: Manufacturers set tight tolerances for gear tooth dimensions, including pitch, profile, and helix angle. This helps to maintain precise engagement between gear teeth, reducing backlash and ensuring accurate motion control.

4. Quality Control: Rigorous quality control measures are implemented at various stages of the manufacturing process. This includes inspections, measurements, and tests to verify that gear tooth profiles meet the required specifications.

5. CNC Gear Inspection: Manufacturers use CNC gear inspection machines that can measure and analyze gear tooth profiles with high accuracy. These machines generate detailed reports about tooth geometry, ensuring compliance with design specifications.

6. Computer-Aided Design (CAD) and Simulation: Manufacturers use CAD software to design gear tooth profiles with precision. Simulation tools analyze how different factors, such as material properties and manufacturing processes, affect the final gear tooth shape.

7. Profile Corrections: In some cases, manufacturers apply profile corrections to optimize gear tooth profiles. These corrections compensate for any deviations that may occur during the manufacturing process.

8. Feedback from Application: Manufacturers often collaborate closely with end-users to gather feedback on the performance of gearboxes in real-world applications. This feedback helps refine the manufacturing process and improve the precision of gear tooth profiles.

The combination of advanced manufacturing techniques, strict quality control, and continuous improvement processes ensures that servo gearboxes maintain the precision required for accurate motion control in various applications.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China wholesaler Desboer Factory Custom Helical Ndr 140 Series Gearbox Right Angle Reduction 90 Degree Planetary Gear Box for Servo Motor   sequential gearbox	China wholesaler Desboer Factory Custom Helical Ndr 140 Series Gearbox Right Angle Reduction 90 Degree Planetary Gear Box for Servo Motor   sequential gearbox
editor by CX 2024-01-16

China Standard Any Installation Direction 5kw-7kw Motor Speed Reducer Gear Reduction Box Servo Planetary Gearbox gearbox design

Product Description

Product Description

Any installation direction 5KW-7KW Motor Speed Reducer gear reduction box servo planetary gearbox

HangZhou Fubao Electromechanical Technology Co., Ltd. Motor Speed Reducer gear reduction box servo planetary gearbox is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.

Motor Speed Reducer gear reduction box servo planetary gearbox characteristic:

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the Motor Speed Reducer gear reduction box servo planetary gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.

4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.

Product Parameters

 

WVB/WVBL series parameters Model number WVB042/WVBL50 WVB60/WVBL70 WVB/WVBL90 WVB/WVBL120 WVB142/WVBL155 WVB180/WVBL205 WVB220/WVBL235
Rated output torque 13-17Nm 32-48Nm 80-125Nm 165-265Nm 280-530Nm 480-960Nm 900-1360Nm
Reduction ratio L1: 3, 4, 5, 7, 10 L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100
Planetary gear backlash L1: P1≤3 P2≤5  L2: P1≤5 P2≤7

 

Detailed Photos

Product Details

Other products

Product Advantage

Compared with other reduction machines, Motor Speed Reducer gear reduction box servo planetary gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics,Motor Speed Reducer gear reduction box servo planetary gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

Company Profile

HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.

The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.

 

Factory Display

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

Application: Motor, Machinery, Agricultural Machinery, Woodworking Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

servo gearbox

The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems

Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:

1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.

2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.

3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.

4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.

5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.

6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.

7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.

8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.

Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.

servo gearbox

Precision of Gear Tooth Profiles in Servo Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in servo gearboxes:

1. Advanced Manufacturing Processes: Manufacturers use advanced machining techniques such as CNC (Computer Numerical Control) machining and grinding to achieve high precision in gear tooth profiles. These processes allow for accurate shaping and finishing of the gear teeth.

2. Quality Materials: High-quality materials with consistent properties are selected for manufacturing gear components. This ensures uniformity in the gear teeth and minimizes variations that could affect precision.

3. Tight Tolerances: Manufacturers set tight tolerances for gear tooth dimensions, including pitch, profile, and helix angle. This helps to maintain precise engagement between gear teeth, reducing backlash and ensuring accurate motion control.

4. Quality Control: Rigorous quality control measures are implemented at various stages of the manufacturing process. This includes inspections, measurements, and tests to verify that gear tooth profiles meet the required specifications.

5. CNC Gear Inspection: Manufacturers use CNC gear inspection machines that can measure and analyze gear tooth profiles with high accuracy. These machines generate detailed reports about tooth geometry, ensuring compliance with design specifications.

6. Computer-Aided Design (CAD) and Simulation: Manufacturers use CAD software to design gear tooth profiles with precision. Simulation tools analyze how different factors, such as material properties and manufacturing processes, affect the final gear tooth shape.

7. Profile Corrections: In some cases, manufacturers apply profile corrections to optimize gear tooth profiles. These corrections compensate for any deviations that may occur during the manufacturing process.

8. Feedback from Application: Manufacturers often collaborate closely with end-users to gather feedback on the performance of gearboxes in real-world applications. This feedback helps refine the manufacturing process and improve the precision of gear tooth profiles.

The combination of advanced manufacturing techniques, strict quality control, and continuous improvement processes ensures that servo gearboxes maintain the precision required for accurate motion control in various applications.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor’s rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor’s rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox’s durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China Standard Any Installation Direction 5kw-7kw Motor Speed Reducer Gear Reduction Box Servo Planetary Gearbox   gearbox design		China Standard Any Installation Direction 5kw-7kw Motor Speed Reducer Gear Reduction Box Servo Planetary Gearbox   gearbox design
editor by CX 2023-11-16