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China factory Desboer Precision Helical Gear Planetary Gearbox ND 047A Series Double-P2 for Servo Motor with Good quality

Product Description

Product Description

The ND047A series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND047A Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number Double segment
Ratio i 16 20 25 35 40 50 70 100
Rated output torque Nm 18 18 20 18 18 20 18 13
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 5000
Max input speed Rpm 10000
Ultraprecise backlash arcmin /
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 7
Max.bending moment Nm 42.5
Max.axial force N 990
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥97%
Weight kg 1
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤56
Rotary inertia Kg·cm² 0.03

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

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Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

|

Customized Request

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Disadvantages and Limitations of Using Servo Gear Systems

Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:

1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.

2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.

3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.

4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system’s performance and accuracy.

5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.

6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.

7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.

8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.

While servo gear systems provide exceptional precision and control, it’s important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.

servo gearbox

Variations in Servo Gearbox Designs

Servo gearboxes come in various designs to meet different torque and speed requirements:

In-Line: In-line servo gearboxes have the input and output shafts aligned in a straight line. These gearboxes are compact and well-suited for applications where space is limited. They can handle a range of torque and speed requirements, making them versatile for various motion control tasks.

Right-Angle: Right-angle servo gearboxes have the input and output shafts oriented at a 90-degree angle. These gearboxes are used when the input and output directions need to change direction, such as in applications with limited space or when the motion needs to be redirected.

Planetary: Planetary servo gearboxes use a planetary gear arrangement to achieve high torque density and compactness. They are suitable for applications requiring high torque transmission with minimal backlash. Planetary gearboxes are commonly used in robotics, CNC machines, and industrial automation.

Harmonic Drive: Harmonic drive servo gearboxes utilize a flexible spline and a wave generator to achieve high gear reduction ratios while maintaining compact size. They offer exceptional accuracy and are often used in applications requiring precise positioning, such as telescope mounts and semiconductor manufacturing equipment.

Helical: Helical servo gearboxes use helical gear teeth to achieve smooth and quiet operation. They are well-suited for applications that require low noise levels and high efficiency. Helical gearboxes are used in various industries, including packaging, printing, and medical devices.

Custom Designs: Some servo gearboxes are custom-designed to meet specific requirements of unique applications. These designs may involve modifications in gear ratios, housing materials, and sealing to ensure optimal performance in specialized tasks.

The choice of servo gearbox design depends on factors such as the required torque, speed, space constraints, efficiency, and precision. Manufacturers offer a range of options to cater to the diverse needs of motion control systems in different industries.

China factory Desboer Precision Helical Gear Planetary Gearbox ND 047A Series Double-P2 for Servo Motor   with Good quality China factory Desboer Precision Helical Gear Planetary Gearbox ND 047A Series Double-P2 for Servo Motor   with Good quality
editor by CX 2024-04-16

China OEM ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping with Hot selling

Product Description

Model Selection

      ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

Type Of RV Reducer

Application Of RV Reeducer

         Precision Cycloidal Gearbox is widely used in industrial machinery fields such as machine tool, robot arm, industrial robot, die-casting feeding machine, manipulator for punching machine, AGV driver, bottle-making machine, UV Printer and etc.

Other Products

Company Profile

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Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Customization:
Available

|

Customized Request

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor’s output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system’s ability to maintain precise positioning.

Servo gearboxes’ ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China OEM ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   with Hot selling		China OEM ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   with Hot selling
editor by CX 2024-04-13